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Injection Molding Resources

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Kaysun Blog

Stay up-to-date on all things injection molding with the Kaysun Blog

Kaysun Integrates AI on the Production Floor with RJG CoPilot
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Injection Molding Process

Kaysun Integrates AI on the Production Floor with RJG CoPilot

Industry 4.0 has made manufacturing more dynamic than ever before. Mergi…

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Injection Molding Quotes: 5 Tips to Help Get Tooling Right
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Tooling / Molds

Injection Molding Quotes: 5 Tips to Help Get Tooling Right

Few things impact injection-molded part quality as much as tooling desig…

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4 Ways Reshoring Remains A Win for American Manufacturing
Supply Chain

4 Ways Reshoring Remains A Win for American Manufacturing

International trade tensions have brought heightened awareness to reshor…

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Top 3 Custom Injection Molding Trends to Watch in 2025
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Plastics / Resins

Top 3 Custom Injection Molding Trends to Watch in 2025

Despite being considered more energy efficient and producing less waste …

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How Kaysun’s Culture of Sustainability Benefits OEMs and The Planet
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General Manufacturing

How Kaysun’s Culture of Sustainability Benefits OEMs and The Planet

Injection-molded parts and products are staples for OEMs in industries r…

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The Impact of Non-Uniform Injection Molding Wall Thickness
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Plastic Part Design

The Impact of Non-Uniform Injection Molding Wall Thickness

Shrink rates for plastic parts vary depending on the materials used and …

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12 Common Injection Molding Questions — Answered!
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Injection Molding Process

12 Common Injection Molding Questions — Answered!

Injection molding is a versatile and precise process, making it ideal fo…

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How Centralized Material Handling Streamlines Injection Molding
Plastics / Resins

How Centralized Material Handling Streamlines Injection Molding

We consistently look for new ways to deliver timely service and top-qual…

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How RJG Master Molder I/II Defines Injection Molding Excellence
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Scientific Molding

How RJG Master Molder I/II Defines Injection Molding Excellence

In custom injection molding, quality and precision are both an expectati…

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5 Engineering Factors That Improve Your Injection Molding Project
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Injection Molding Process

5 Engineering Factors That Improve Your Injection Molding Project

In many complex industries, decisions about which injection molder to us…

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Guides & Whitepapers

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Overmolding Fundamentals for OEMs

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An OEM’s Guide to Scientific Molding

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Custom Injection Molding for a Competitive Advantage

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5 Steps to Get New Injection-Molded Products to Market Faster

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Converting Metal Automotive Parts to Plastic: A Manufacturer’s Guide

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Designing Plastic Parts for Complex Automotive Applications

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Plastics Selection for Industrial Applications

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The Benefits of Metal-to-Plastic Conversion for Complex Medical Applications

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The Ultimate Guide to Medical Parts Manufacturer Selection

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Overmolding for Medical Device Manufacturing

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The Importance of Scientific Molding in Medical Device Manufacturing

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The Complete Guide to Medical Device Resin Selection

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Injection Molding for Competitive Advantage in Medical Device Manufacturing

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Designing Plastic Parts & Products For Complex Medical Applications

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Supply Chain Mapping for Injection Molding Project Success

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Tooling Design for Custom Injection Molding

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5 Questions OEMs Must Ask Before Partnering With a Custom Injection Molder

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Exploring Reshoring: Insights for Manufacturers

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Is Your Injection Molder Delivering Defect-Free Parts?

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Processing High-Temperature and Engineered-Grade Resins

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5 Key Considerations When Comparing Tooling Quotes

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How to Achieve Tight Tolerances in Custom Plastic Injection Molding

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How Injection Molder Partnerships Influence Project Costs

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Injection Molding Glossary for Product Development Engineers

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Critical-Use Plastic Parts: Key Design and Injection Molding Considerations

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Metal-to-Plastic Conversion: Revolutionizing the Manufacturing Process

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Case Studies & Part Histories

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Design for Manufacturability (DfM) Enhances Injection Molding Outcomes

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Metal-to-Plastic Conversion Cuts Costs, Maintains Performance Standards for Belt Tensioning Pulley Assembly

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Project Overviews: Custom Injection Molding Solves Issues, Improves Part Quality for Industrial and Consumer Manufacturers

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Case Study: How Molder Experience Influences the Design and Production of Complex Applications

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Industrial and Critical-Use Injection Molding Part Histories

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Automotive Injection Molding Part Histories: 3 Proven Solutions to Complex Industry Challenges

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Tip Sheets, Infographics & Checklists

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Injection-Molded Part Quality Control Checklist

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Offshoring vs. Reshoring: Lowest Cost, Best Cost, and Total Cost of Ownership

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Qualifying a Tool

The Process of Scientifically Qualifying a Tool

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Thermoplastic Elastomer (TPE) v. Liquid Silicone Rubber (LSR)

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What Type of Injection Molder Do You Need? Tips for Industrial or Consumer NPD

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From NPD to Production: Tips for Successful Medical Injection Molding

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Injection Molding Project Considerations Part 1: Pre-Production

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Injection Molding Project Considerations Part 2: Production

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Injection Molding Project Considerations Part 3: Building Valuable Partnerships

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Checklist: OEM-Molder Strategies for the Resin Shortage

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Rise Above the Competition: Multi-Material Injection Molding

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Videos

Central Material Handling System Overview

Engineering Capabilities and Bandwidth

Quality Lab Overview

The Benefits of In-House Automation Capabilities for Injection Molding Projects

Kaysun's Process Development Methodology: Scientific Molding

How Kaysun Approaches Design for Manufacturability (DfM) Part 1: Moldflow Analysis

How Kaysun Approaches Design for Manufacturability (DfM) Part 2: Part Analysis

How In-House Tooling Streamlines Projects and Meets Customer Needs

Scientific Molding in Action

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