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What is Custom Injection Molding?

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What Increased Defense Spending Means to Wisconsin Manufacturers

In today’s sociopolitical climate, people often think of the word “military” in a global sense — troops overseas defending our country. While true, they may not realize the scale of the U.S. military’s domestic presence; the Department of Defense (DoD) operates in more than 420 military installations in the 50 states, the District of Columbia, Guam and Puerto Rico.

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5 Medical Device and Technology Trends on the Rise

Innovations in technology have significantly impacted the healthcare industry in recent years, and that trend isn’t slowing anytime soon. Various software systems have improved processes such as patient registration, maintaining health records, dispensing medication, and more, minimizing errors and improving care.

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In-House Mold Contouring Reduces Project Timeline

Injection molders typically rely on outside mold builders to custom-build molds for their clients. Molds rarely arrive with perfect dimensions; typically, after the mold is received, checked out, and tested, adjustments need to be made to the mold to assure all design specifications are met. For most injection molders, this requires sending the mold out for those final adjustments, which burns up a lot of valuable time. Kaysun, however, has the ability make these adjustments in-house and “fine tune” molds after initial sampling to modify the mold core/cavity geometry and achieve the desired dimensions.

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Improving Product Development Lead Time

There isn’t a whole lot that injection molders can do to speed up how long it takes to receive hard tooling. While they wait, however, they can take a number of key steps to streamline the product development process, up to and following the completion of the actual injection mold—saving up to a week or longer in lead time.   

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Baby Boomers and Healthcare: The Rise of Remote Patient Monitoring

Baby Boomers personify the dilemma of caring for an aging America. Those born between 1946 and 1964 will reach retirement age by the year 2029, and the number of Americans 65 or older will climb to more than 71 million — a projected 73% increase, according to U.S. Census Bureau statistics.

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How Military Cybersecurity Trends Impact Defense Contractors

With recent administration changes, the U.S. government is throwing its weight—and dollars—behind defense initiatives. This proposed and actual uptick in spending is providing defense contractors with opportunities to support our troops with sophisticated devices and technologies, and protect them from growing cyber-threats aimed at disarming such military systems.

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How Medical Devices Benefit from Moldflow Analysis

Injection-molded plastic components and devices have long been the choice of medical manufacturers for projects requiring tight tolerances, complex product geometries and lightweight versatility. This level of confidence is credited to things like trusted designs, past performance and partnerships with experienced injection molders, but one key contributor to production consistency that is often overlooked is moldflow analysis. 

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5 Factors That Impact Injection Molded Plastic Part Cycle Time

Cycle time directly influences part cost and capacities, so keeping it as low as possible is generally the overarching goal of engineers and project managers. In getting quotes from various injection molders they may be confronted with divergent cycle time estimates, calling accuracy and the molder’s capabilities into question.

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Key Considerations on Metal-to-Plastic Conversion

More manufacturing companies—especially automotive—are becoming aware of converting existing metal products or parts to plastic. Plastic parts have the same tight tolerances and are just as tough as metal parts. Plastics can be engineered to have specific characteristics for particular applications that are better than metal. Plastic parts are typically up to 50 percent lighter in weight than metal parts and converting from metal to plastic can significantly reduce total manufacturing costs. 

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