We feature news and insights tailored just for you. Check back often or subscribe to our email list to receive updates to your inbox.
Much has been said about the ability of scientific molding to provide optimal control of the injection molding process – and in turn – help manufacturers that use precision-molded parts keep pace with competitors and be first to market. Scientific molding improves part quality by removing guesswork from the injection molding process, but many OEMs still have questions about what really makes it work in the first place. Is it just injection molding with high-tech equipment? The answer is actually the engineers who specialize in it.
In 2012, President Obama finalized standards to increase fuel efficiency in cars and light-duty trucks to nearly 55 mpg by model year 2025, with the aim of saving Americans more than $1.7 trillion at the gas pump and reducing U.S. oil consumption by 12 billion barrels.
While there are several ways to meet this mandate, reducing the car’s weight is one of the best – and easiest – ways to improve fuel economy without impacting other design and safety factors. That's why many automakers are rethinking production and using injection molded plastic components instead of metal assemblies.
Injection molding partner selection is a high priority in most industries, but finding the right fit takes on particular significance when that relationship is relied upon for making critical-use products within the heavily regulated medical field.
Little things matter when it comes to overall efficiency, productivity and quality. Of course, having the best equipment and technologies, materials, know-how and training is a given. But efficiency and productivity are generally always enhanced when injection molders and their customers know each other well as partners and work together as a team. They share the same strategies. Each knows how the other thinks and operates. The relationship deepens over the long term because they know they are stronger together.
Constantly evolving, the medical industry requires OEMs to be forward-thinking in providing solutions that address trends and challenges. One such OEM, Smiths Medical, sought to change the design of its existing pulse oximetry portfolio to include enhanced functionality and improved manufacturability. At the project’s inception, they partnered with the U.S.-based injection molding experts at Kaysun to help refine and ultimately accomplish their goals.
Advancements to polymers and injection molding technologies have contributed to widespread adoption of plastics in the medical industry. All segments of the medical industry have embraced the benefits of plastics, and are looking to incorporate more plastic in their designs in 2018 and beyond. Low cost plastics, for example, have enabled the creation of disposable plastic instruments, syringes, gloves and gowns that, in turn, help reduce the spread of infections within the hospital environment. Plastics have also replaced glass in a variety of laboratory consumables, improving lab safety while reducing consumable costs.
Success in the injection molding business isn’t just about having the right equipment or the latest technologies. This is a good start, of course—but to completely meet the ever-evolving needs of clients who make complex products under challenging time and cost constraints, injection molders must have top tool makers in their supply chains that embrace the same vision of manufacturing excellence and customer service. Core to this philosophy is that tool makers must treat the injection molders’ clients as their own.
The more companies learn about overmolding, the more they want to use this special plastic injection molding technology to add value to their product lines. Not only does overmolding improve functionality and performance, it lowers total production costs—that’s pretty rare these days.
The medical industry is a complex network of skilled professionals, facilities and equipment that provides ongoing, immediate — and, at times, emergency — services to preserve and protect human health. It carries a unique importance, and medical device and equipment manufacturers share in shouldering that responsibility by taking all necessary precautions to help ensure the critical-use products they provide are defect-free and consistently reliable.