Kaysun Blog

Polymer science has made tremendous strides over the years, rapidly advancing the ability to compound a variety of resins with fillers and reinforcements that provide a vast amount of structural and chemical integrity.

Surface finish on plastic composites can vary a great deal, depending on the physical and chemical properties of the polymer blend as well as the parameters of the injection molding process.

The first objective for a custom injection molder is working with the customer to determine how important the surface finish is for the appearance and/or performance of the final product. For example, does the product need to be eye-catching or simply functional? Depending on the answer, the material selected and the desired finish will determine the settings for the injection molding process, and any required secondary finishing operations.

North American resin production topped out at nearly 28.7 billion pounds April of 2019, a 2.9% increase compared to the same time period in 2018.¹ The uptick suggests that engineered resins continue to find their place as preferred materials within industries requiring precision injection molded parts and devices such as in the medical, automotive, and defense & public safety markets.

Polyether ether ketone (PEEK) resin is regarded as ideal for many complex applications due to its inherent characteristics and injection molding versatility. Is this thermoplastic right for your project?

Medical device performance is inextricably linked to the characteristics of the plastics used. Enhanced properties such as strength, flexibility, transparency, biocompatibility, and temperature and chemical resistance ensure patient safety. They are also mandated by the stringent regulations and classifications of the Food and Drug Administration (FDA) and The U.S. Pharmacopeial Convention (USP).

Custom injection molding is a viable solution for many projects, but there’s often hesitation in using it because of confusion about which material matches the job. While “thermoplastic” and “thermoset” sound similar and both are appropriate for a wide range of applications, the material properties of these two resin categories and how they behave during processing ultimately reveal the best choice for your injection molding project.

What does 2019 hold for the plastics industry? Several trends that emerged in 2018 continue to be refined and amplified heading into the new year:

Up until the 1940s achieving necessary product functionality at the lowest cost was usually done by any means necessary. However, during the height of World War II the scarcity of materials and components drove General Electric engineers to find material substitutes, many of which reduced project costs and improved overall product performance. Thus, the approach of finding cost-effective manufacturing solutions without compromising product functionality or quality — later dubbed “value engineering” — was born.

We all know that carbon dioxide (CO₂) — a greenhouse gas emitted into the atmosphere through the burning of fossil fuels — is a major culprit in environmental degradation.

Companies had tried unsuccessfully for years to find a cost-effective way to incorporate CO₂ into plastic in order to minimize dependence on fossil fuels and substantially decrease greenhouse gases. Recently, however, several plastics manufacturers discovered that using a copper catalyst could be the solution.

It can occur in just about any injection-molded part or product — yet the experienced injection molder knows how to eliminate warpage from the production cycle and maintain a steady throughput of high-quality product that meets all customer specifications, including dimensional accuracy and tight tolerances.