Insert molding is one of several injection molding processes that can provide effective solutions for a wide range of design and production needs.
Whether insert molding or another multi-material injection molding technique, such as overmolding, is the best option for you depends on factors including the component’s application, design, materials, and complexity. These factors have implications for consistency in molding across all injection molding processes.
The consumer market is demanding. The need for and availability of products is largely predicated on economies wherein consumer purchase confidence can be fickle. It leaves consumer market OEMs to balance product quality, performance, and cost to remain competitive.
It also compels them to be purposeful in creating and maintaining their supply chain. Suppliers that have proven proficiencies across a range of needs provide a stable framework upon which an OEM can build a versatile — and valuable — partnership.
Cycle time directly influences plastic part cost and capacities, so keeping it as low as possible is the overarching goal of engineers and project managers. When getting quotes from various injection molders for plastic parts, they may be confronted with divergent cycle time estimates, calling accuracy and the molder’s capabilities into question.
How expensive is injection molding? It's a common question, and it's also deceptively simple. Any injection molder can quote you a price. Since you expect to pay for the service, it's not necessarily a matter of understanding if or even how much you'll invest injection molding.
Rather, knowing when to strategically invest in the process is key in managing the cost of injection molding to achieve exceptional outcomes.
The quality of plastic components is, in part, determined by the injection molder you choose. Properly vetting new, different, or specialized vendors involves qualifying a pool of potential injection molding partners.
Manufacturers are always looking for practical ways to streamline product design, engineering and production, which leads many to supplier consolidation.
This is particularly true in the case of custom injection molding, where working with a single injection molding supplier that possesses the expertise and capabilities to meet your needs reduces development time and associated costs, improves logistics, and optimizes processes.
Quality is an important benchmark in all aspects of plastic injection molding, and rightfully so. Producing high-quality plastic parts is always the goal, but how often do you stop to consider what a supplier misstep, a materials mix-up, or a process miscalculation could do to the project overall?
Poor quality — in any form and to any degree — can have far-reaching impact. The solution is partnering with an experienced custom injection molder that can help you maintain standards that keep quality at the forefront of every project.
Custom injection molding is a go-to for OEMs across a range of industries because of design and engineering precision, production repeatability, and cost-effective solutions.
Injection molders understand that consistently delivering defect-free parts and products to these standards is a top priority and a true value-add to their OEM partnerships.
Quality assurance begins in the design phase. Engineers are faced with many decisions, but among the most important are those that impact the end of the injection molding process — what has to happen to ensure the plastic part ejects cleanly?
Managing the total cost of an industrial or consumer new product development (NPD) project lies in balancing the bottom line with needs.
While choosing a low-cost plastic injection molder seems like the path of least resistance (and least cost), this supplier may not take into account all long-term soft costs: designing for quality, speed to market, and risk reduction.