We Injection Mold Plastic Parts for Complex Applications

INJECTION MOLDING

WHAT IS INJECTION MOLDING OPTIMIZING THE PROCESS PROJECT SUITABILITY COMMON TECHNOLOGIES AND PROCESSES USED HOW TO SELECT RIGHT PARTNER

SCIENTIFIC MOLDING

WHAT IS SCIENTIFIC MOLDING BENEFITS OF SCIENTIFIC MOLDING STEPS IN THE PROCESS TOOLS FOR TESTING AND MONITORING THE NEED FOR SPECIALIZED ENGINEERS

OVERMOLDING

WHAT IS OVERMOLDING MATERIAL/MOLDER SELECTION HOW IT BENEFITS PROCESSES AND PROJECTS

ENGINEERING SUPPORT

PLASTIC PART DESIGN TOOL BUILDING DFM ANALYSIS PRODUCT TESTING & ANALYSIS PLASTICS SELECTION AND SUPPORT METAL TO PLASTIC CONVERSION

About Us

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Kaysun Corporation, Inc.
5500 West drive
Manitowoc, WI 54220

920.686.5800

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MEDICAL

MEDACCRED ACCREDITED

CONSUMER & INDUSTRIAL

TOP CONSUMER AND INDUSTRIAL RESOURCES

AUTOMOTIVE

TOP AUTOMOTIVE RESOURCES

MILITARY

TOP MILITARY RESOURCES

Kaysun Corporation, Inc.
5500 West drive
Manitowoc, WI 54220

920.686.5800

CONTACT US
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Who We Are

A sought-after custom plastic injection molder, Kaysun Corporation is the preferred partner to leaders in multiple industries that require injection molding expertise on complex projects. Kaysun’s commitment to customer success is evident in our early-supplier-involvement engineering before product launch and committed customer service afterwards.

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Capabilities, Certifications and Areas of Expertise

The breadth of Kaysun capabilities plays a key role in successful project completion:
  • Engineered products for critical-use and tight tolerance applications
  • Collaborative engineering and product development support, including in-house teams of project, manufacturing, quality and automation engineers
  • In-house tooling design, engineering, maintenance and management
  • Process development and process control utilizing Scientific Molding, with onsite Master Molder I and II Technicians
  • Two-shot, insert molding and overmolding
  • Metal-to-plastic conversion and applications
  • A range of post-mold and secondary operations
  • Materials expertise ranging from engineered resins to soft-touch TPEs
  • State of the art automated quality control inspection equipment
  • Horizontal and vertical presses ranging from 35-940 tons, with a concentration on precision electric presses
  • Dedicated Continuous Improvement (CI) program
  • ISO 13485:2016 certification
  • IATF 16949:2016 certification 
  • International Traffic in Arms Regulations (ITAR) compliant 
  • MedAccred Plastics Accredited
ITAR Regulations Compliant
IATF 16946:2016 certified
ISO 13485:2016 Certified
MedAccred Plastics Accredited

Current Partnerships and Industries Served

When tackling advanced, highly engineered injection molding projects, companies turn to Kaysun, including these Fortune 500 and other world-class partners:
Smiths Medical Logo
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Stryker Corporation Logo
Eaton Corporation logo
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Market Diversity: Partnerships by Industry

Medical

Medical Injection Molding

Explore how we solve critical applications in the Medical industry

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Consumer & Industrial

Consumer & Industrial Injection Molding

Learn how we use scientific molding for Consumer and Industrial applications

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Military

Injection Molding for Military Specifications

See how we meet highly demanding military specifications

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Automotive

Automotive Injection Molding Part Design

Discover how we ensure quality for critical-use Automotive applications

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What Our Customers Say

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Dave D.
Senior Industrial Designer

Kaysun exceeded our expectations in all areas. They made this complex, gigantic program easy from an engineering standpoint. Working with the Kaysun engineering team is like a hot knife through butter.

Kaysun is a flexible and supportive partner in the new product development cycle. They work to understand our functional requirements and then provide valuable DFM input to achieve our desired outcome. The Kaysun team demonstrates excellent capacity for project management. Their high quality metrology capability and equipment aligns well with our methodologies for ensuring capable, repeatable processes. Overall, they bring a great combination of internal and external resources that successfully transition parts from the development phase to full production.

 

Cindy L.
Supply Chain Leader

 

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Ready to Get Started?

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Reach out to our engineering experts any time to discuss how a Kaysun partnership will benefit your project.

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