Industrial and Critical-Use Injection Molding Part Histories 3 Solutions To Complex Design And Production Challenges

Partnering with an injection molder that can solve design, engineering and materials issues is a top priority for OEMs focused on consistent product quality, safety and performance.

Our collection of Industrial and Critical-Use Injection Molding Part Histories details how Kaysun engineers helped manufacturers in three different industries develop innovative solutions to complex design and production challenges that leveraged:

  • Design for Manufacturability (DfM), mold fill analysis, materials selection, TPE/overmolding and advanced tooling to re-engineer a wearable hazardous gas detector

  • Metal-to-plastic conversion, Design for Manufacturability (DfM) and high heat thermoplastic injection molding to bring a kitchen faucet valve body into compliance with water cleanliness standards

  • Design for Manufacturability (DfM) and front-to-back automation of molding, post-production assembly and testing to prevent inconsistent compressed air distribution in a heavy truck dash control valve body

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