Kaysun has extensive in-house testing and analysis capabilities to save our clients significant time and effort by identifying potential issues in molding prior to full production. Many plastic injection molding manufacturers lack the in-house capabilities of Kaysun.
Kaysun utilizes simulation software to verify: optimized gate location, areas of sink, knit line locations and predictive warpage.
Kaysun also offers Finite Element Analysis (FEA) as a valuable tool for predicting stress levels in individual parts or assemblies. The finite element method may also be used for engineered thermoplastic parts to predict heat transfer, vibrational response, and fluid flow thru a part. Kaysun applies Finite Element Analysis to simulate drop tests, fatigue analysis and Linear & Non-Linear stress analysis. Kaysun currently employs Cosmosworks software for its FEA analysis.
Additional testing and analysis capabilities include:
- Reverse engineering
- Polymer Identification
- Component Failure Analysis
- Tensile / Compressive Strength Analysis
- Impact Strength Analysis
- FTIR (Material ID)
- Melt Flow Analysis
- TGA & DSC (Thermal Response)
Our injection molding testing and analysis capabilities ensure that your product or component is designed, manufactured and assembled in a manner that consistently meets your tolerance and quality standards.
Consistency, repeatability and peace of mind.