Senior Quality Engineer Office

Plan and conduct activities concerned with the quality control and quality assurance of industrial processes, materials, and products, and leads problem-solving activities to improve manufacturing processes.

We have an opportunity for a Senior Quality Engineer to interact with internal departments to plan and conduct activities concerned with the quality control and quality assurance of industrial processes, materials, and products, and leads problem-solving activities to improve manufacturing processes. This position will work with external customers, suppliers and internal personnel to complete Advanced Product Quality Planning (APQP) requirements and medical device process validation on all new and/or product changes, and corrective action implementation.
Job Description
Primary responsibilities include the following:
  • Coordinate Automotive PPAP and Medical Validations for new and revised products. Will regularly
    compile PPAP and Validation reports, and develop procedure manuals.
  • Perform quality-engineering reviews of design documentation for compliance with stated requirements,
    including customer quality manuals and company quality records.
  • Collaborate with Layout Tech and Project Engineer to define and review the dimensional inspection
    process including fixture development, inspection work instructions and TMV (Test Method Validation).
  • Apply statistical process control (SPC) methods for analyzing data to evaluate the current process and
    process changes. Conduct data analysis utilizing Minitab, Microsoft Excel or other analytical software or
    methods as necessary.
  • Communicate with customers to resolve quality concerns and implement corrective actions designed to
    resolve and prevent a repeat of the concern.
  • Use a structured problem solving approach including problem definition, data collection and analysis,
    escalation identification and solution recommendation.
  • Update and maintain quality instructions for the manufacturing process.
  • Conduct internal audits of quality procedures in compliance with quality standards.
  • Support the Continuous Improvement initiatives of the company.

A Workplace With Integrity

  • Your voice is heard
  • Your ideas are welcomed
  • Your mind is challenged
  • You enjoy great benefits
  • You share our core values: optimism, innovation, and teamwork
  • You care that your employer follows green initiatives and has a culture of responsibility to the environment and community

Employees are our Greatest Asset

This could be you!

Job Requirements & Working Conditions

A Bachelor's degree in Engineering, Quality or related field is required. 
  •  A minimum of seven years of combined quality and manufacturing experience is required. Experience in
    custom injection molding is preferred.
  • Experience applying statistical techniques and methods is required.
  • Strong verbal, written and interpersonal communication skills required.
  • Working knowledge of applicable regulations and standards such as FDA, ISO 13485, IATF 16949,
    MedAccred, etc.
  • Working knowledge of process validation and verification activities, including Risk analysis and mitigation
    techniques including Process FMEA (Failure Modes and Effects Analysis), Process Flow Charts and Control
  • Must be able to work independently as well as part of multifunctional teams including COPQ (Cost of Poor
    Quality). Demonstrated experience in leading, mentoring, coaching, and guiding team members is
  • Must be able to apply basic algebra and geometry concepts, SPC and other analytical calculations; plus
    have strong blueprint reading skills including tolerance review and knowledge of GD&T principles.
  • Advanced computer proficiency in a Windows environment is required; plus the ability to utilize problemsolving and statistical software programs, Minitab preferred. Experience with Delmiaworks (formerly IQMS) or related ERP/MRP manufacturing software is strongly preferred. Proficiency with Solidworks/CAD is a positive.
  • This position works onsite daily at Kaysun’s main office in Manitowoc, WI. Remote work option is not
    available on a regular basis.
  • Must be authorized to legally work/reside in the U.S. without employer sponsorship.

Great Benefits

Employee Wellness

  • Gym Membership Reimbursement (75%)
  • On-site Fitness Center with free yoga and fitness classes led by professional instructors
  • Custom Outdoor Workout Spaces
  • Health Incentives/Health Risk Assessments

Social Responsibility

  • Employee Garden
  • Employee-led Green Team
  • Community Involvement Opportunities

Four Ways to Apply

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E-mail your resume to

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Visit our facility during business hours to pick up an application

Kaysun Corporation,
5500 West Drive,
Manitowoc, WI 54220

Monday – Friday,
8:00 AM – 5:00 PM

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Complete our online application process, which is linked to the 5-step job application.

Any Questions?

Please call Kaysun at 920.686.5800.