Several industrial sectors are converting metal components to plastic to gain efficiencies in cost, weight, performance, aesthetics, and durability. While these are compelling reasons to consider plastic versus metal, the process isn’t necessarily right for all industrial applications.
A comprehensive feasibility analysis can help you determine if your project is suitable for metal-to-plastic conversion by evaluating it from three fundamental perspectives: design, manufacturability, and return on investment.
The relationship an OEM maintains with its injection molder is integral to successful production of complex plastic parts. Often the partnership remains a value-add across projects and time.
But, there are instances when alignment between OEM expectations and molder capabilities erodes either suddenly or incrementally. Regardless, the outcome is the same: it’s time for the OEM to shuffle suppliers and find a new injection molder.
On-time delivery (OTD). Suppliers are defined by it. Industrial buyers demand it. A recent study about supplier sourcing confirms it, reporting that "delivery performance" is the most important of six factors buyers consider when compiling supplier shortlists.
The focus on supplier OTD takes on added significance in light of the massive supply disruptions caused by the coronavirus (COVID-19) pandemic. How well or how poorly a supplier is navigating the crisis and meeting OTD expectations provides a glimpse into their grasp on materials handling and production processes.
The global pandemic has North American manufacturing reeling. Nearly half of suppliers report shipping and logistics disruptions, with 35% also registering incidents of offshore factory suspension and/or production restrictions.1
MD&M West in Anaheim recently wrapped up, and I’ve had some time to reflect on one of the key panel discussions: Exploring the Connection Between Your Manufacturing Process & Patient Safety.
Using color in medical device design is both practical and a business strategy. Switches and keyboard buttons, for example, might be grouped and color-coded for user-friendliness and improved functionality.1 Medical device color is also used aesthetically to complement surroundings, and strategically to carry through OEM branding on medical devices.
Among today’s manufacturers, both 3D printing and plastic injection molding are viable options for producing complex plastic parts and components. While originally considered competing technologies, these techniques are now each largely recognized as having unique advantages and can even be used together to help optimize production efficiency.
Quality is an important benchmark in all aspects of plastic injection molding, and rightfully so. Producing high-quality plastic parts is always the goal, but how often do you stop to consider what a supplier misstep, a materials mix-up, or a process miscalculation could do to the project overall?
Poor quality — in any form and to any degree — can have far-reaching impact. The solution is partnering with an experienced custom injection molder that can help you maintain standards that keep quality at the forefront of every project.
The more OEMs learn about plastic overmolding, the more they want to use this injection molding process to solve application-specific challenges ranging from soft-touch or stylish consumer products to field-use devices that require extra protection and user-friendly features. Not only does overmolding improve functionality, performance, and aesthetics, it lowers total production costs — which is pretty rare these days.