Rockwell Collins

Partner since 2003

• Named  Plastics Supplier of the Year and Lean Supplier of the Year in 2009 & 2010

Challenges

• Replacing existing GPS device with more compact, lighter, easier to use and more accurate device: Defense Advanced GPS Receiver (DAGR)
• Seeking partner to rapidly build complex, tight-tolerance molds and tools

Kaysun Solution

• Improve design for increased efficiencies of production and assembly
• Rapidly built all molds (~6 weeks)
• Built tools meeting complex, tight tolerance parts requirements
• Leveraged in-house testing and analysis expertise to meet strenuous testing demands

Business impact

• Rockwell Collins increased the quantity of DAGRs delivered to the troops 5-fold
• Performance, impact, and quality requirements consistently met