“Kaysun Delivers the Performance and Quality We Are Looking For”
There is no room in the automotive world for suppliers who don’t bring a lot to the table. Automotive manufacturers want one-stop, no-nonsense shops that deliver a range of services, from design through prototyping to production. This is especially true in advanced manufacturing industries like automotive, where products are complex, tolerances are tight, and quality control is absolutely essential.
Precision and quality are paramount requirements when it comes to the automotive sector. Lives are at stake and drivers and passengers safety is of the utmost concern for OEM's designing automotive components. Kaysun's clients are OEM's who turn to Kaysun for precision engineered injection molding for safety-critical products including braking systems, cooling systems, powertrain, and fuel and fuel delivery.
Kaysun provides this and more for several of the most distinguished and demanding automotive companies in the world. Our injection-molding capabilities include scientific molding, complex molding, and metal-to-plastic conversion—an innovative method for reducing vehicle weight and increasing fuel efficiency by replacing heavy metal parts with identical but lighter weight plastic components that are just as durable. Not only does this help OEM's meet emission requirements, it reduces overall operational costs.
For example, Kaysun Corporation partnered with a major automotive OEM to design and manufacture a durable plastic replacement for a metal automotive serpentine belt pulley. The goal was to reduce weight but still maintain low noise/vibration/harshness levels. Kaysun staff utilized scientific molding, in-house tooling, and 3D-scanning capability to carefully measure the part and tooling cavity dimensions. Process stabilization and monitoring, combined with scientific molding technology, allowed Kaysun to achieve an “as molded” outside diameter within +/- 0.001 inch. The new part met all necessary noise/vibration/harshness requirements and lowered overall production costs.
Let Kaysun get your automotive project on the road. Give us a call to discuss your project and we’ll give you the best possible advice we can. Some of the toughest injection-molding challenges we have solved were brought to us by automotive customers—let us hear about yours.
Kaysun’s management system is certified to ISO/TS 16949:2009
Count on Kaysun to drive your product quality.
Read about Kaysun’s proven capabilities in the automotive sector.