Kaysun technical article in “Molding Technologies” magazine

Check out the article by Kaysun’s vice president of engineering Dave Robinson on “Complex Injection Molding for Competitive Advantage” that just appeared in the premiere issue of “Molding Technologies” magazine, which is published by the staff of Canon Communications’ “Medical Device & Diagnostic Industry” magazine.  Dave’s article is a great primer on the benefits of complex injection molding, as well as its unique requirements for part design. mold design, materials selection and process control.

Give us an opportunity to apply Kaysun’s unique experience with complex injection molding to help your company create competitive advantage!

- Ben

Kaysun featured in Design World magazine

Check out the Kaysun coverage in Design World magazine, detailing our use of advanced materials from Sabic to solve unique design and manufacturing challenges for a family of handheld medical devices.  Let us put our expertise to work for you!

Medical device design goes back to the kitchen

Interesting article on the Medical Products Manufacturing News blog about college students at Rice University designing a functioning centrifuge from a plastic salad spinner and yogurt containers, all for less than $30 total.  What a great reminder of American genius and creativity — the kind of innovation in product design that is not only critical to advancing medicine but also to driving our entire economy!

And for us at Kaysun, it’s also a reminder of our start more than 60 years ago – as a hobby venture at the founder’s kitchen table.  Today we have the privilege of helping leading medical device suppliers such as Smiths Medical design and manufacture innovative and economical products.  Click here to read about Smiths Medical.  Three cheers for innovation.  We thrive on it.

- Ben

Kaysun featured in Medical Design article

Check out the article in the May issue of Medical Design magazine on Kaysun’s work with a leading medical device manufacturer, “Lean effort yields single platform for eight devices.”    Here’s an excerpt: “Kaysun leveraged its plastic part design expertise to produce ‘manufacturing-ready’ drawings and models for every part, with the company’s engineers working alongside the client team to analyze and test each new design for functionality and manufacturability. The production of eight different patient monitoring devices were consolidated onto a single platform of case backs, fronts and attachments shared by three product families.”

- Ben

Is machining in medical device manufacturing an advanced science or a dying art?

Very interesting article in Medical Products Outsourcing magazine asks the provocative question above.  And true to form, MPO takes an in-depth and informative look at this topic.  Our experience has shown that medical devices are becoming more complex and often more compact, meaning higher demands for tight-tolerance parts and absolute precision and consistency. But more OEMs are finding they can achieve machine-like finishes without the time and cost of machined metal parts – by replacing them with precision injection-molded plastic parts. And they are benefitting from lower costs, speedier production time, with the highest levels of precision and consistency. Highly engineered plastics can make the difference in the intense competition to be first-to-market with the latest medical equipment.  Click here to read the entire MPO article.

- Ben

Kaysun at Plastics in Medical Devices conference

Kaysun will be at the Plastics in Medical Devices conference in Cleveland April 12-14.  Sponsored by Plastics News, this event will provide a forum for pharmaceutical companies and device designers to lay out their requirements for plastics in the medical sector.  It will also offer workshops on “Plastics processing for the medical market” and “Polymer considerations in medical device design.”  Watch this space for a show report.

Kaysun named “Notable Processor” by Modern Plastics Worldwide

The April 2010 issue of Modern Plastics Worldwide includes Kaysun in its annual list of “Notable Processors,” which “highlights processors around the globe who are doing their part to bring this industry forward.”   This year’s list includes 15 manufacturers from 8 countries, including Canada, China, Denmark, Iran, Japan, Poland, New Zealand and the US.  See below for the Kaysun profile and a link to the full article.

Ben Harrison   President and CEO, Kaysun Corp.
The best defense against a tough market is proving to be, among other things, a strong offense in bidding for and winning defense-related applications, according to Ben Harrison, who runs Kaysun Corp. (Manitowoc, WI), a family-owned custom injection molder. The company has been successful in a number of markets, but of late is seeing especially strong demand for its services from the defense and medical industries. Having these two industries in its corner also has helped it avoid some of the “heavy migration [of work] to low-cost manufacturing countries,” notes Harrison. “We’ve found the way to be successful is to provide the customer with more, and to be involved in difficult projects,” he adds.

That focus paid off big last year when his company, which employs about 150, won two supplier awards (Lean Initiative and Plastic Supplier of the Year) from Rockwell Collins, the only one of the communications and aviation electronics OEM’s 20,000 suppliers to win two. “We’ve done a tremendous amount of value-stream mapping and made some big changes, which led to a drop in lead times” for that customer, explains Harrison.

Kaysun wasn’t always so progressive. “Years ago, we just had molding machines and people,” he recalls. But over the years (it was founded in 1947) the company has seen that its customers grow to depend on it increasingly for its engineering resources. Recently, he adds, it has been especially aggressive in employing automation for tasks such as welding, machining, and potting to keep quality high, direct labor costs low, and to maintain high output. “We like to be on the cutting edge of technology,” notes Harrison.

The company also is leading the social media charge, with its own blog (which actually gets updated) and a LinkedIn page. “We’re doing quite a bit of social networking,” he agrees, and says it is starting to reap benefits for the molder. It also started its Partners in Progress program last summer, a series of technical presentations offered as webinars to its customers. “Our clients welcome the help,” he says, noting it’s another way to ensure his firm gets called on for those difficult projects.

Click here to read the entire article.

A growing rugged buzz

More evidence of the growing appeal of “ruggedized” products that use advanced materials to improve  durability and protect  sensitive electronics.  At the recent CTIA show for the wireless industry, new rugged mobile phones and devices generated lots of buzz, including Casio’s GzOne phone and BlueAnt’s T1 headset.  This followed similar announcements at the Consumer Electronics Show earlier this year, with  Kodak’s rugged Playsport video camera and Olympus’ Stylus Tough still digital camera.  As we’ve noted here before, Kaysun is seeing increasing demand for ruggedized product designs in all the markets we serve, especially defense and medical.   We’re ready to apply ourexpertise on your next project!

- Ben

Our favorite social media sites

Here’s a list of some of our favorite blogs, forums and Twitter pages that you may find interesting as well.   Make sure to let us know if we missed any of your favorites!

- Ben

Kaysun speaking at local medical device event

Look for Kaysun at the “Medical Device Collaborative Gathering” on March 5th in Green Bay, which is being organized by WiSys, the University of Wisconsin’s technology transfer program.  UW has an active entrepreneurial support program for its faculty, staff and students, and the Green Bay area is home to an emerging community of medical device manufacturers, led by companies such as Surgical Site Solutions.

The Medical Device Collaborative Gathering is designed to bring together researchers, clinicians, manufacturers and entrepreneurs interested in developing and commercializing medical technologies and exploring potential collaborations.  Kaysun’s Jeff Anderson will be participating in a panel discussion on “Best Practices to Identify Opportunities and Obtain Resources to Move an Idea Forward.”

Jeff will report on the event in a future blog post.

- Ben